PDE4D series adds B-axis rotation within ±90° on the basis of traditional 3 axes, meets the requirements of high-precision, multi-angle processing of special-shaped and curved-surface materials, integrating milling, drilling, tapping in one machine, the series is widely used in automotive industries for machining bumpers, sunroof rail, rack and etc.
WORKING AREA (mm) | 2500 × 550 – 6500 × 550 |
NUMBER OF AXIS | 4 |
OPERATION SYSTEM | SIEMENS / FANUC |
MACHINE BED | CASTING IRON |
MACHINE SIZE (mm) | 6700 × 2850 × 3200 – 10700 × 2850 × 3200 |
MACHINE WEIGHT (kg) | 10500 – 14700 |
* Other sizes can be customized.
Casting iron machine bed with strong shock absorption capacity and high pysical stability
The machine bed is built with casting iron and undergoes a perfect heat treatment process to eliminate residual stress. Each casting has reasonable and sufficient reinforcement plates. Three rows of supporting feet are used to ensure the gravity rigidity of the center of the equipment.
High-precision and High-speed motorized spindle system with B-axis rotation within ±90° meets a wide processing range
The top performance motorized spindle system is particularly high-precision and high-speed, the max. speed of 18,000 rpm ensures high efficiency. The 4th axis processing differs from the conventional way of adding a rotary table, but is designed of the B-axis rotation within ±90°, allows multi-angle processing of curved-surface materials, increases effectiveness of production and simplifies work of the operator, lets users enjoy a real flexible and yet dynamic machine experience.
Siemens & Fanuc numerical control system with high processing stability
The powerful internationally renowned numerical control system, ahead of the industrial Ethernet fieldbus technology, full-level data transmission, increases the synergy effect among the components in the automation system. The system adopts a modular and open architecture design with high scalability, provides automation systems ports which increase the flexibility and productivity of the machine tool.
Double Head
Double head and double system achieve synchronous or asynchronous processing, which increases the processing efficiency significantly. In addition, it can process symmetrical workpieces simultaneously
Through-Spindle Coolant (TSC)
The TSC system is using the cooling fluid to cool down the temperature while operating through the high-pressure cooling system, to decrease the tools wear down and increase processing efficiency.
4 th Axis Rotary Table
4 th axis rotary table is a precision work positioning device to precisely position the component in the desired angle to do the multi-face processing in a single setup.
Linear Encoder
Linear encoder measures the position of linear axis without intervening mechanical elements, this eliminates a series of potential error sources such as backlash, pitch error, or heating of the recirculating ball screw.
Linear Encoder
Linear encoder measures the position of linear axis without intervening mechanical elements, this eliminates a series of potential error sources such as backlash, pitch error, or heating of the recirculating ball screw.
Tool Setting System
The tool setting system can automatically measure and compensate the tool deviation value, which can effectively eliminate the error and low efficiency caused by manual tool setting.
MODEL | PDE4D-CNC2500 | PDE4D-CNC4500 | PDE4D-CNC6500 | |
---|---|---|---|---|
BASIC PARAMETER | LENGTH (mm) | 6700 | 8720 | 10700 |
WIDTH (mm) | 2850 | 2850 | 2850 | |
HEIGHT (mm) | 3200 | 3200 | 3200 | |
WEIGHT (kg) | 10500 | 12500 | 14700 | |
SIZE OF WORKTABLE (mm) | 2500×55 | 4500×550 | 6500×550 | |
MAX. LOADING (kg/m2 ) | 1000 | 1000 | 1000 | |
OPERATION SYSTEM | SIEMENS | SIEMENS | SIEMENS | |
SPINDLE | TAPER | BBT/SK/CAT 40 | BBT/SK/CAT 40 | BBT/SK/CAT 40 |
STANDARD TYPE | Motorized | Motorized | Motorized | |
RATED DIRVEN MOTOR POWER (kW) S1 | 20 | 20 | 20 | |
MAX. DRIVEN MOTOR POWER (kW) S6 | 24 | 24 | 24 | |
RATED TORQUE (N.m) S1 | 35 | 35 | 35 | |
MAX. TORQUE (N.m) S6 | 42 | 42 | 42 | |
MAX. SPEED (rpm) | 18000 | 18000 | 18000 | |
B AXIS | DIAMETER OF TURNTABLE (mm) | φ255 | φ255 | φ255 |
LEAST INCTEMENT (deg.) | 0.001° | 0.001° | 0.001° | |
ROTATION RANGE (deg.) | ±90° | ±90° | ±90° | |
TRAVEL | X-AXIS (mm) | 2500 | 4500 | 6500 |
Y-AXIS (mm) | 550 | 550 | 550 | |
Y-AXIS (mm) | 700 | 700 | 700 | |
MOTOR POWER | X/Z DRIVEN MOTOR (kW) | 3.1 / 3.1 | 3.1 / 3.1 | 3.1 / 3.1 |
Y DRIVEN MOTOR (kW) | 3.1 | 3.1 | 3.1 | |
FEED RATES | RAPID ON X-AXIS (m/min) | 60 | 60 | 60 |
RAPID ON Y-AXIS (m/min) | 28 | 28 | 28 | |
RAPID ON Z-AXIS (m/min) | 28 | 28 | 28 | |
X/Y/Z CUTTING FEED RATE (m/min) | 15 | 15 | 15 | |
ACCURACY | X POSITIONING ACCURACY (mm) | 0.05 | 0.05 | 0.05 |
Y/Z POSITIONING ACCURACY (mm) | 0.02 | 0.02 | 0.02 | |
X/Y/Z REPOSITIONING ACCURACY (mm) | 0.02 | 0.02 | 0.02 | |
TOOL MAGAZINE | TYPE | Disc | Disc | Disc |
CAPACITY | 24 | 24 | 24 | |
TOOL-TO-TOOL TIME (sec) | 2 | 2 | 2 | |
OTHERS | CHIP CONVEYOR TYPE | Chain | Chain | Chain |
LUBRICATION SYSTEM | Automatic | Automatic | Automatic | |
COOLANT SYSTEM | Water cooling | Water cooling | Water cooling | |
PNEUMATIC PRESSURE(Mpa) | 0.6-0.9 | 0.6-0.9 | 0.6-0.9 |