JING DUANN

FP-X Hot Forging Presses

Machine Features:

FP-X Hot Forging Presses

X type is directly driven by flywheel, so running speed is fast, forging materials and mold contact time is shortened, so mold service life is improved; due to simplified transmission mechanism, failure rate is reduced, and maintenance cost is greatly lowered.

X-type Slider Guide Rails Slider guide rails adopt X-type design, fully overcoming the thermal expansion phenomenon caused by the heat conducted from mold to slider when forging.

The design makes sliding gap variation be reduced to a minimum, and long guide rail design enhances overall rigidity and eccentric load capacity, so more suitable for precision multi-station forging operations.

New-type Flywheel, Large Gear Suspension Mechanism

Revised flywheel and gear suspension way to improve flywheel and clutch weak points. After improvement,

  • Flywheel and large gear are hung on bearing, so weight is no longer hung on eccentric shaft, and copper lining will not heat up and can reduce wear of copper lining and improve service life when rotating.
  • New-type suspension design can ensure running smoothly without deflection of flywheel and large gear, greatly reducing the noise generated when gear is in operation and improving gear service life.
  • Internal bearing of flywheel adopts forced machine oil lubrication, ensuring never lack of machine oil and also improving service life of bearing due to cooling effect of machine oil.

Semi-hermetic Clutch Mechanism

The semi-hermetic clutch mechanism guides external cooling air into clutch through rotary motion, increasing heat dissipation effect and effectively reducing internal operating temperature of clutch, increasing contact area of lining sheets, enhancing clutch transmission torque, and at the same time prolonging service life of lining sheets.

Ultra High Rigidity Machine Frame

  • Strength of four steel plates on top of machine frame is strengthened to make it present an arched shape, enhancing machine frame rigidity and reducing machine frame deformation, at the same time sharing eccentric shaft load and reducing impact force on machine frame to protect eccentric shaft to avoid the occurrence of fracture.
  • The structure of machine frame is optimized, enhancing machine frame rigidity and reducing internal stress load, so more suitable for heavy duty forging operations.

Machine Specifications:

 

Advantages

Design

 
High Production Efficiency Longer Die Life FP-X is directly driven by Flywheel, Running speed is fast
High Precision Forging PartsStable Product Quality Slider guide rails adopt X-type design

 

High Safety Standard
Ensure the Safety for Operator and Machine
HMI Touch Screen, I/O Monitoring PLC Multi Circuit Loop System,
Micro Computer Load Meter
Fulfill the Environmental Protection Standards New-type Flywheel, Large Gear Suspension Mechanism

 

Easy to MaintenanceEasy to Operate Well Designed Lubrication System
Mold Stuck Releasing System
Iron, Aluminum, Copper and Titanium Alloys are Practicable in forging Ultra High Rigidity Machine Frame & Semi-hermetic Clutch Mechanism

 

Item/Model unit FP-600X FP-1000X FP-1300X FP-1600X  
Capacity tons 600 800 1000 1300 1600
Stroke of ram  mm 200 250 250 280 300
Adjustment of ram  mm 10 10 10 10 10
Number of stroke  Spm. 95 85 85 80 65
Work number of stroke   Spm. 18 18 18 18 18
Shut height   mm 750 850 950 950 1100
Rated tonnage point   mm 6 6 6 6 6
(L-R & F-B) Ram dimension   mm 660*730 770*810 880*1050 1020*1080 1050*1130
(L-R & F-B) Table dimension   mm 800*880 880*100 1040*1080 1140*1140 1200*1200
(L-R & F-B) Side window   mm  550*5500 600*600 700*700 750*700 980*800
Main motor  Kw 37kw*8p   75kw*8p  55kw*8p  75kw*8p  75kw*12p 
Ram of adjustment motor  Kw  0.4kw*4p   0.75kw*4p  0.75kw*4p   1.5w*4p   1.5kw*4p 
Motor of lubrication  Kw 0.75kw*4p  0.75kw*4p   0.75kw*4p   0.75kw*4p   0.75kw*4p 
Ejector in the ram  Tons-mm 6Ton-30mm 10Ton-30mm  10Ton-30mm  10Ton-40mm  10Ton-40mm
Ejector in the table   Tons-mm 8Ton-50mm 12Ton-50mm  12Ton-50mm  12Ton-50mm  17Ton-50mm 
UP-Ejector hydraulic motor Kw 7.5Kw 7.5Kw 7.5Kw 7.5Kw 7.5Kw
Down-Ejector hydraulic motor Kw 11Kw 11Kw  11Kw 11Kw 11Kw
Working number-distance No  1  1 1 1 3-200
Ari pressure kg/cm2 5 5  5 5 5
Press weight  kg 46,000 60,000 82,000  100,000 130,000
(L*W*H*)Press dimension  mm 3300*2790*5280 3630*3010*5810  3840*3225*6145  4100*3450*6675 4320*3505*8100 

 

High Efficiency Brake Systes 

Tonnage Load Meter

Overrun Protection System 

Automatic Lubrication System

Mold Stuck Releasing System Hydraulic Ejector Device
Shaft Angle Indicator Working light