JING DUANN

FP-XG Hot Forging Presses

Machine Features:

FP-XG Hot Forging Presses

XG type is driven by gear, can reduce travel speed through gear ratio design to achieve slow molding effect. Applicable to forging molding of aluminum, copper and other non-ferrous materials, but also suitable for needs of long extension engineering forged steel parts, such as automotive transmission shaft CV-Joint.

X-type Slider Guide Rails Slider guide rails adopt X-type design, fully overcoming the thermal expansion phenomenon caused by the heat conducted from mold to slider when forging.

The design makes sliding gap variation be reduced to a minimum, and long guide rail design enhances overall rigidity and eccentric load capacity, so more suitable for precision multi-station forging operations.

New-type Flywheel, Large Gear Suspension Mechanism

Revised flywheel and gear suspension way to improve flywheel and clutch weak points. After improvement,

  • Flywheel and large gear are hung on bearing, so weight is no longer hung on eccentric shaft, and copper lining will not heat up and can reduce wear of copper lining and improve service life when rotating.
  • New-type suspension design can ensure running smoothly without deflection of flywheel and large gear, greatly reducing the noise generated when gear is in operation and improving gear service life.
  • Internal bearing of flywheel adopts forced machine oil lubrication, ensuring never lack of machine oil and also improving service life of bearing due to cooling effect of machine oil.

Semi-hermetic Clutch Mechanism

The semi-hermetic clutch mechanism guides external cooling air into clutch through rotary motion, increasing heat dissipation effect and effectively reducing internal operating temperature of clutch, increasing contact area of lining sheets, enhancing clutch transmission torque, and at the same time prolonging service life of lining sheets.

Ultra High Rigidity Machine Frame

  • Strength of four steel plates on top of machine frame is strengthened to make it present an arched shape, enhancing machine frame rigidity and reducing machine frame deformation, at the same time sharing eccentric shaft load and reducing impact force on machine frame to protect eccentric shaft to avoid the occurrence of fracture.
  • The structure of machine frame is optimized, enhancing machine frame rigidity and reducing internal stress load, so more suitable for heavy duty forging operations.

Machine Specifications:

 
Advantages Design
High Production Efficiency Longer Die Life 

FP-XG is driven by gear, can reduce travel speed through gear ratio design to achieve slow molding effect

 

High Precision Forging Parts
Stable Product Quality 

Slider guide rails adopt X-type design

 

High Safety Standard
Ensure the Safety for Operator and Machine 
HMI Touch Screen, I/O Monitoring PLC Multi Circuit Loop System,
Micro Computer Load Meter

Fulfill the Environmental Protection Standards

New-type Flywheel, Large Gear Suspension Mechanism

Easy to MaintenanceEasy to Operate Well Designed Lubrication System
Mold Stuck Releasing System
Iron, Aluminum, Copper and Titanium Alloys are Practicable in forging

Ultra High Rigidity Machine Frame & Semi-hermetic Clutch Mechanism

 

 

Item/Model  Unit FP-600XG FP-800XG FP-1000XG FP-1300XG FP-1600XG
 Capacity Tons  600 800 1000 1300 1600
Stroke of ram   mm 200 250 250 280 300
Adjustnent of ram  mm 10 10 10 10 10
Number of stroke Spm 70 60 60 60 50
Work number of stroke Spm 18 18 18 18 18
Shut height mm 750 850 950 950 1100
Rated tonnage point mm 6 6 6 6 6
(L-R&F-B)Ram dimension mm 660*730 770*810 880*1050 1020*1080 1050*1130
(L-R&F-B)Table simension mm 800*880 880*1000 1040*1080 1140*1140 1200*1200
(L-R&F-B)Side window mm 550*550 600*600 700*700 1140*1140 1200*1200
Main motor  Kw 37kw*8p 45kw*8p 55kw*8p 75kw*8p 75kw*12p
Ram of adjustmant motor  Kw 0.4w*4p 0.75kw*4p 0.75kw*4p 1.5w*4p 1.5w*4p
Motor of lubrication Kw 0.75w*4p 0.75w*4p 0.75w*4p 0.75w*4p 0.75w*4p
Ejector in the ram  Tons-mm 6Ton-30mm 10Ton-30mm 10Ton-30mm 10Ton-40mm 10Ton-40mm
Ejector in the Table Tons-mm 8Ton-50mm 12Ton-50mm 12Ton-50mm 12Ton-50mm 17Ton-50mm
UP-Ejector hydraulic motor Kw 7.5kw 7.5kw 7.5kw 7.5kw 7.5kw
Down-Ejector hydraulic motor Kw 11kw 11kw 11kw 11kw 11kw
Working number-sidtance NO 1 1 1 1 3-200
Air pressure kg/cm2 5 5 5 5 5
Press weight kg 50,000 65,000 90,000 105,000 140,000
(L*W*H*)Press dimension mm 3425*3405*5280 3665*2655*5810 3690*3975*6150 4200*4200*6675 4410*4435*7800