The PCD5D series with top-level configuration is optimally designed for the diverse needs of modern flexible processing. The high-precision 2-axis head and international renowned 5 axis controller achieves multi-angle, multi-direction machining of special-shaped parts, integrating milling, drilling and tapping in one machine, the series is widely used in the industries of aerospace, automotive etc.
WORKING AREA (mm) | 4000 × 800 – 6000 × 1200 |
NUMBER OF AXIS | 5 |
OPERATION SYSTEM | SIEMENS |
MACHINE BED | CASTING IRON |
MACHINE SIZE (mm) | 9300 × 3500 × 3600 – 11300 × 3500 × 3600 |
MACHINE WEIGHT (kg) | 21000 – 24000 |
* Other sizes can be customized.
Casting iron machine bed with strong shock absorption capacity and high pysical stability
The machine bed is built with casting iron and undergoes a perfect heat treatment process to eliminate residual stress. Each casting has reasonable and sufficient reinforcement plates. Three rows of supporting feet are used to ensure the gravity rigidity of the center of the equipment.
HSD High-performance 2-Axis head, equipped with HSK spindle, produces multi-directional machining functions meeting the processing needs of various special-shaped parts, curved faces, and high finish requirements
The top performance 5-axis sytem is particularly efficient, highly flexible and robust, perfect for special-shaped materials processing. It’s machining capacity delivers exceptional torque characteristic curve, suitable for a range of materials. The powerful HSK spindle system enables users to perform a cost-effective machining task, enjoy a real flexible and yet dynamic machine experience.
Siemens numerical control system with high processing stability
The powerful internationally renowned numerical control system, ahead of the industrial Ethernet fieldbus technology, full-level data transmission, increases the synergy effect among the components in the automation system. The system adopts a modular and open architecture design with high scalability, provides automation systems ports which increase the flexibility and productivity of the machine tool.
Standard / Custom fixture
A variety of standard or custom fixtures are optionally available to meet various processing requirements.
Double Head
Double head and double system achieve synchronous or asynchronous processing, which increases the processing efficiency significantly. In addition, it can process symmetrical workpieces simultaneously.
Inspection Probe
Probing system can be used to indentify and set-up parts, measure features in-cycle for adaptive machining, monitor workpiece surface condition and verify finished component dimensions.
4 th Axis Rotary Table
4 th axis rotary table is a precision work positioning device to precisely position the component in the desired angle to do the multi-face processing in a single setup.
Linear Encoder
Linear encoder measures the position of linear axis without intervening mechanical elements, this eliminates a series of potential error sources such as backlash, pitch error, or heating of the recirculating ball screw.
Tool Setting System
The tool setting system can automatically measure and compensate the tool deviation value, which can effectively eliminate the error and low efficiency caused by manual tool setting.
MODEL | PCD5D-CNC4012 | PCD5D-CNC6012 | |
---|---|---|---|
BASIC PARAMETER | LENGTH (mm) | 9300 | 11300 |
WIDTH (mm) | 3500 | 3500 | |
HEIGHT (mm) | 3600 | 3600 | |
WEIGHT (kg) | 21000 | 21000 | |
SIZE OF WORKTABLE (mm) | 4000×1200 | 6000×1200 | |
MAX. LOADING (kg/m2 ) | 3800 | 3800 | |
SPINDLE | TAPER | HSK-F63 | HSK-F63 |
STANDARD TYPE2 | Motorsized | Motorsized | |
RATED DIRVEN MOTOR POWER (kW) S1 | 10 | 10 | |
MAX. DRIVEN MOTOR POWER (kW) S6 | 12 | 12 | |
RATED TORQUE (N.m) S1 | 12.7 | 12.7 | |
MAX. TORQUE (N.m) S6 | 15.3 | 15.3 | |
MAX. SPEED (rpm) | 24000 | 24000 | |
TRAVEL | X-AXIS (mm) | 4000 | 6000 |
Y-AXIS (mm) | 1200 (3 Axis) / 800 (4 Axis) | 1200 (3 Axis) / 800 (4 Axis) | |
Y-AXIS (mm) | 550 | 550 | |
A-AXIS | ±120° | ±120° | |
C-AXIS | ±245° | ±245° | |
MOTOR POWER | X DRIVEN MOTOR (kW) | Double 5.2 | Double 5.2 |
Y DRIVEN MOTOR (kW) | 3.1 | 3.1 | |
Z DRIVEN MOTOR (kW) | 5.2 | 5.2 | |
FEED RATES | RAPID ON X-AXIS (m/min) | 40 | 40 |
RAPID ON Y-AXIS (m/min) | 30 | 30 | |
RAPID ON Z-AXIS (m/min) | 20 | 20 | |
X/Y/Z CUTTING FEED RATE (m/min) | 15 | 15 | |
ACCURACY | X POSITIONING ACCURACY (mm) | 0.05 | 0.05 |
Y/Z POSITIONING ACCURACY (mm) | 0.02 | 0.02 | |
X/Y/Z REPOSITIONING ACCURACY (mm) | 0.01 | 0.01 | |
A/C POSITIONING ACCURACY (arcsec) | 60 | 60 | |
TOOL MAGAZINE | TYPE | Bamboo-hat | Bamboo-hat |
CAPACITY | 20 | 20 | |
TOOL-TO-TOOL TIME (sec) | 6 | 6 | |
OTHERS | CHIP CONVEYOR TYPE | Double screw | Double screw |
LUBRICATION SYSTEM | Automatic | Automatic | |
COOLANT SYSTEM | Water cooling | Water cooling | |
PNEUMATIC PRESSURE (Mpa) | 0.6-0.9 | 0.6-0.9 |